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Rolling Stock Cables |  |
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Rolling Stock Cables
firerol standard wall single core sheathed cables 1.8/3kv or 3.6/6kv
en 50264-2-1( FRL-SW-3S/FRL-SW-6S )
A.Conductor B.Insulation C.Sheath
Application
Used as power and control cable for protected installations inside and outside of rail and transport vehicles,
where handling and installation cost are an important factor.
Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,
driver desks etc.
Construction
Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)
Sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)
Electrical & Mechanical Properties
Nominal Voltage:1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature:+90 deg (fixed installation)
Minimum Permissible Ambient Temperature:-25/-40 deg (fixed installation)
Bending Radius:3 x Overall Diameter (D<12mm);
4 x Overall Diameter (D>12mm)
Chemical & Environmental Properties
EN 60684-2:No fluorine
EN 50305; EN 60811-2-1:Resistance to mineral oil & fuel oil, acid & alkali
EN 50305:Resistance to ozone
Fire Performance for rolling stock application
EN 50306-2:Hazard levels HL1, HL2/HL3
DIN 5510-2:Protection level 1/2/3/4
BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101:FO
EN54454-2:R15 Interior/ R16 Exterior HL1, HL2, HL3
Fire Performance in general
| EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) | Vertical flame propogation for a single insulated wire or cable |
| EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 |
Vertical flame spread of vertically mounted bunched wires or cables |
| EN 50268-2; IEC 61034-2; NF C 32-073 ; NF C 20-902; NF F 16 101; VDE 0472 Teil 816 |
Low Smoke Emission |
| EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 | Halogen Free |
| EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 | Low Corrosivity (Acidity & Conductivity) |
| EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 | Low Toxicity |
| NFF 16101; NFF 63808; BS6853 | Smoke index |
| EN 45545-2 | Requirement for fire behavior of matreial & components R15/R16 |
FRL-SW-3S 1.8/3 kV
| NOMINAL CROSS-SECTIONAL AREA | CONDUCTOR DIAMETER (a) | MIN. MEAN THICKNESS OF INSULATION | MIN. MEAN THICKNESS OF SHEATH | OVERALL DIAMETER | WEIGHT | CONDUCTOR RESISTANCE AT | INSULATION RESISTANCE AT | INSULATION RESISTANCE AT | |
| min | max | max | min | min | |||||
| mm2 | mm | mm | mm | mm | mm | kg/km | Ω/km | MΩ·km | MΩ·km |
| 1.5 | 1.5 | 1.3 | 1.4 | 6.7 | 7.8 | 80 | 13.7 | 960 | 9.6 |
| 2.5 | 1.95 | 1.3 | 1.4 | 7.1 | 8.3 | 100 | 8.21 | 850 | 8.5 |
| 4.0 | 2.5 | 1.3 | 1.4 | 7.6 | 8.9 | 120 | 5.09 | 750 | 7.5 |
| 6.0 | 3.0 | 1.3 | 1.4 | 8.1 | 9.5 | 140 | 3.39 | 670 | 6.7 |
| 10 | 3.9 | 2.2 | 1.4 | 10.6 | 12.4 | 250 | 1.95 | 550 | 5.5 |
| 16 | 5.0 | 2.2 | 1.4 | 11.7 | 13.6 | 310 | 1.24 | 450 | 4.5 |
| 25 | 6.4 | 2.2 | 1.4 | 13.0 | 15.2 | 410 | 0.795 | 390 | 3.9 |
| 35 | 7.7 | 2.2 | 1.4 | 14.2 | 16.6 | 520 | 0.565 | 350 | 3.5 |
| 50 | 9.2 | 2.2 | 1.4 | 15.6 | 18.3 | 660 | 0.393 | 300 | 3.0 |
| 70 | 11.0 | 2.2 | 1.5 | 17.5 | 20.5 | 880 | 0.277 | 260 | 2.6 |
| 95 | 12.5 | 2.4 | 1.6 | 19.6 | 22.3 | 1130 | 0.210 | 250 | 2.5 |
| 120 | 14.2 | 2.4 | 1.6 | 21.1 | 24.6 | 1370 | 0.164 | 220 | 2.2 |
| 150 | 15.8 | 2.4 | 1.7 | 22.7 | 26.6 | 1690 | 0.132 | 210 | 2.1 |
| 185 | 17.5 | 2.4 | 1.7 | 24.0 | 28.1 | 2000 | 0.108 | 200 | 2.0 |
| 240 | 20.1 | 2.4 | 1.8 | 27.0 | 31.6 | 2620 | 0.0817 | 180 | 1.8 |
| 300 | 22.5 | 2.4 | 1.9 | 29.4 | 34.4 | 3140 | 0.0654 | 170 | 1.7 |
| 400 | 25.8 | 2.6 | 2.0 | 32.7 | 38.3 | 4140 | 0.0495 | 150 | 1.5 |
FRL-SW-6S 3/6 kV
| NO MINAL CROSS-SECT IONAL AREA |
COND UCTOR DIAMETER (a) |
MIN. MEAN THICKNESS OF INSUL ATION |
MIN. MEAN THICK NESS OF SHEATH |
OVERALL DIAM ETER |
WEIGHT | CONDU CTOR RESIST ANCEAT 20°C |
INSULATION RESISTANCE AT 20°C | INSULATION RESISTANCE AT 90°C | |
| min | max | max | min | min | |||||
| mm2 | mm | mm | mm | mm | mm | kg/km | Ω/km | MΩ·km | MΩ·km |
| 2.5 | 1.95 | 3.0 | 1.4 | 10.5 | 12.3 | 170 | 8.21 | 1300 | 13 |
| 4.0 | 2.5 | 3.0 | 1.4 | 11.0 | 12.9 | 190 | 5.09 | 1150 | 11.5 |
| 6.0 | 3.0 | 3.0 | 1.4 | 11.5 | 13.4 | 230 | 3.39 | 1050 | 10.5 |
| 10 | 3.9 | 3.0 | 1.4 | 12.3 | 14.4 | 300 | 1.95 | 850 | 8.5 |
| 16 | 5.0 | 3.0 | 1.4 | 13.3 | 15.6 | 360 | 1.24 | 710 | 7.1 |
| 25 | 6.4 | 3.0 | 1.4 | 14.7 | 17.2 | 450 | 0.795 | 630 | 6.3 |
| 35 | 7.7 | 3.0 | 1.4 | 15.9 | 18.6 | 560 | 0.565 | 550 | 5.5 |
| 50 | 9.2 | 3.0 | 1.5 | 17.5 | 20.5 | 720 | 0.393 | 500 | 5.0 |
| 70 | 11.0 | 3.0 | 1.5 | 19.2 | 22.4 | 930 | 0.277 | 430 | 4.3 |
| 95 | 12.5 | 3.0 | 1.6 | 20.8 | 24.3 | 1160 | 0.210 | 400 | 4.0 |
| 120 | 14.2 | 3.1 | 1.7 | 22.7 | 26.6 | 1430 | 0.164 | 360 | 3.6 |
| 150 | 15.8 | 3.1 | 1.7 | 24.2 | 28.4 | 1740 | 0.132 | 340 | 3.4 |
| 185 | 17.5 | 3.2 | 1.8 | 26.2 | 30.7 | 2080 | 0.108 | 330 | 3.3 |
| 240 | 20.1 | 3.4 | 1.9 | 29.2 | 34.2 | 2730 | 0.0817 | 300 | 3.0 |
| 300 | 22.5 | 3.4 | 1.9 | 31.5 | 36.9 | 3230 | 0.0654 | 250 | 2.5 |
| 400 | 25.8 | 3.4 | 2.0 | 34.8 | 40.7 | 4210 | 0.0495 | 230 | 2.3 |
(a)= for information, indicative only